Wheels and castors for extra heavy duties

Vulkollan® is the benchmark polyurethane elastomer in the market, combining excellent mechanical properties for highest dynamical load bearing capacity and abrasion resistance.

Find application in Material handling industry, Theme park industry or Maintenance & Repair.

The 8 family members and key features of Vulkollan®

Hardness
Formulations from soft to very hard makes Vulkollan® spanning the full spectrum between rubbers and thermoplastics. Thanks to this wide range of hardness, Vulkollan® can be found in a broad area of technical applications. Vulkoprin produces Vulkollan® ranging from 75 up to 97 shore A

Tensile strength
Vulkollan has very high values for tensile strenght. Elongations up to 7 times the original length is needed before rupture of the specimen occurs. Together with high values for tear and tear propagation means Vulkollan® is virtually unequalled for wear and tear in conditions of dry or wet friction

Damping
Good damping behavior, combined with the other physical properties, makes Vulkollan® the ideal material for anti-vibration elements

Rebound resilience
The rebound resilience gives a measure for the elasticity of a material. Vulkollan® shows high and almost constant values over the whole hardness range between 0°C and 120°C. The higher the rebound resilience the less energy is transformed into heat by a deformation

Chemical resistance
Unlike many other elastomers, Vulkollan® is highly resistant to many chemicals and, in particular, to mineral oils, petrol and benzene

Compression set
Compression set is the amount by wich a compressed elastomeric material fails to return to its original shape when the load is removed.  The low compression set of Vulkollan® is a decisive factor behind its successful use for items such as wheels, damping and sealing elements

Tear strength and tear propagation resistance
Vulkollan® has high values for tear strength and tear propagation resistance. This, together with the high elasticity, offers exceptional wear resistance in dry and wet conditions.

Wear
Vulkollan®’s high resistance to wear ensures a long service life for expensive capital investments even under the harshest abrasive loads

AVO, a leader in industrial mobile solutions, has always been a reliable partner at the forefront when it comes to wheels and castors designed for extra heavy loads, an answer to mobility needs in industrial environments that require the handling of particularly heavy and demanding loads.

In environments such as logistics, construction sites, heavy industries and transport of bulky materials, safe and smooth handling of loads is essential. The new AVO wheels, designed with high-performance materials, can support extremely heavy loads without compromising the safety and durability of equipment. These solutions are ideal for industrial vehicles, forklifts, mobile platforms and other applications where strength and durability are key requirements.

Key features of the new AVO wheels and castors:

• • Extra Heavy Load Capacity: Each wheel is designed to support very high loads, up to 1000 kg per unit, ensuring smooth movements even under extreme stress.

• • Innovative Materials and High Strength: The wheels are made of polyurethane and reinforced steel compounds, offering superior resistance to wear, impact and mechanical stress.

• • Adaptable Brackets: Available with adjustable and sprung brackets, which allow the wheel to be adapted to specific load requirements and terrain type.

• • Resistance to Environmental Agents: A combination of high-quality materials ensures resistance to chemicals, extreme temperatures and corrosion, making these wheels perfect for harsh industrial environments.

• • Anti-vibration Design: The wheels are designed to minimize vibration when transporting heavy loads, improving stability and operational safety.

• • Ease of Maintenance: The wheels and casters are designed to be easy to inspect and maintain, with a long operating life that reduces replacement costs and optimizes performance over time.

An investment in productivity and safety

The ability to transport extra heavy loads safely and with minimal effort is critical for industrial companies aiming to optimize daily operations. AVO’s casters and castor brackets are the perfect solution for those seeking safety, reliability and superior performance in even the harshest working conditions. With an ongoing commitment to improving its solutions for
industry, AVO confirms its position as a leader in the industrial casters sector, providing products that meet the modern challenges of efficiency and safety in industrial settings.

In the food and wine industry, the choice of raw materials and the technical characteristics of wheels and castors are of paramount importance to ensure excellent performance and meet specific requirements for cold or heat resistance, hygiene, safety and durability. For companies operating in these sectors, where every detail is crucial to avoid contamination and ensure product quality, it is essential to have solutions that are robust, easy to clean and comply with industry regulations.

The new BLUE AVO color, specially developed for the food industry, represents a major innovation in this area. The distinctive shade of blue is designed not only to provide a modern and stylish appearance, but also to facilitate immediate detection of any residue particles that might come into contact with food. Due to its high visibility, the AVO Blue color allows for quick action in case of visible contamination, thus helping to maintain the highest food safety standards.

In addition, the combination of stainless steel for the stand and special attention to wheel design ensures impeccable hygiene. Stainless steel, known for its corrosion resistance and ease of cleaning, prevents the proliferation of bacteria, mold or other contaminants, ensuring long-lasting protection in environments with a high risk of contamination. AVO wheels are designed specifically for the food and wine industries, where working conditions require highly specialized solutions.

The environment as a fundamental pillar in the production of AVO products
Respect for the environment is a key value for AVO, which integrates sustainability principles at every stage of the manufacturing process. All AVO products are manufactured in full compliance with the RoHS (Restriction of Hazardous Substances) directive and the REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals) regulation, two European regulations that impose strict restrictions on the use of hazardous substances in manufactured and/or purchased items. This adherence to stringent regulations ensures that AVO products are safe for the environment and for users, while minimizing the ecological impact of the raw materials used.

An in-depth life cycle analysis of products is conducted to assess the actual environmental impact, making data on each item available to customers. This analysis is not limited to the production phase, but also considers the use and disposal phase, contributing to an overall view of sustainability. To ensure the adoption of best practices, AVO constantly collaborates with leading Italian plastics manufacturers, who provide advanced and innovative environmentally friendly materials.

The assessment of environmental aspects has prompted AVO to take a number of concrete actions to reduce the ecological impact of its activities. These initiatives aim not only to ensure compliance with regulations, but also to implement more efficient solutions in terms of energy savings, waste reduction and optimization of production processes.

significant step in this direction is the installation of a 350 kW photovoltaic system at the main production site, an initiative that enables AVO to generate renewable energy to power its production cycle, reducing its carbon footprint and actively contributing to environmental sustainability. This choice underscores the company’s commitment to the ecological transition, making environmental protection a strategic goal for the future. With these actions, AVO positions itself as a company that not only focuses on quality and innovation, but also on environmental responsibility, aiming for a more sustainable future for generations to come.